2002-2004 Yamaha FZS600 Fazer Full Specifications
Get to know the 2002-2004 Yamaha FZS600 Fazer in exquisite detail with our meticulously crafted motorcycle specifications tables.
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Performance Specifications Table
| Attribute | Value |
|---|
| Minimum turing radius | 2,900 mm |
Dimensions Specifications Table
| Attribute | Value |
|---|
| Overall length | 2,080 mm |
| Overall width | 710 mm |
| Overall height | 1,180 mm |
| Wheelbase | 1,415 mm |
| Ground clearance | 130 mm |
| Wet weight | 214 kg (fuel and fluids) |
| Maximum payload | 183 kg (rider, passenger, luggage and accessories) |
Frame Specifications Table
| Attribute | Value |
|---|
| Frame type | Double cradle |
| Rake / Caster angle | 24.0 ° |
| Trail length | 88.0 mm |
Engine Specifications Table
| Attribute | Value |
|---|
| Engine capacity / displacement | 599 cc |
| Engine configuration | 4 cylinder DOHC |
| Arrangement | Forward inclined parallel |
| Bore and Stroke | 62.0 mm x 49.6mm mm |
| Compression ratio | 12.0 : 1 |
| Intake air filtration | Dry type element |
| Electric start | yes |
Cylinder Head Specifications Table
| Attribute | Value |
|---|
| Cylinder compression | 244.8 psi |
| Cylinder head warpage | 0.05 mm (service limit) |
| Intake valve seat width | 0.9 mm - 1.1 mm |
1.6 mm (service limit) | | Exhaust valve seat width | 0.9 mm - 1.1 mm |
1.6 mm (service limit) |
Valves and Springs Specifications Table
| Attribute | Value |
|---|
| Intake valve clearance | 0.11 mm - 0.2 mm |
| Intake valve stem diameter | 3.975 mm - 3.990 mm |
3.95 mm (service limit) | | Intake valve stem bend | 0.04 mm (service limit) |
| Intake valve guide diamater | 4.000 mm - 4.012 mm (bore) |
| Intake valve guide diameter | 4.042 mm (bore service limit) |
| Intake valve stem to guide clearance | 0.010 mm - 0.037 mm |
0.08 mm (service limit) | | Intake valve head thickness | 0.6mm - 0.8mm mm |
0.5 mm (service limit) | | Intake valve head diameter | 23.9 mm - 24.1 mm |
| Intake valve seat width | 1.26 mm - 2.40 mm |
| Exhaust valve clearance | 0.21 mm - 0.30 mm |
| Exhaust valve stem diameter | 3.960 mm - 3.975 mm |
3.935 mm (service limit) | | Exhaust valve stem bend | 0.04 mm (service limit) |
| Exhaust valve guide diameter | 4.000 mm - 4.012 mm (bore) |
4.042 mm (bore service limit) | | Exhaust valve stem to guide clearance | 0.025 mm - 0.052 mm |
0.1 mm (service limit) | | Exhaust valve head thickness | 0.6 mm - 0.8 mm |
0.5 mm (service limit) | | Exhaust valve head diameter | 20.9 mm - 21.1 mm |
| Exhaust valve seat width | 1.56 mm - 2.40 mm |
| Intake valve spring free length | 40.09 mm (outer spring) |
37.5 mm (outer spring service limit) | | Intake valve spring perpendicularity | 2.5 mm (service limit) |
| Intake valve spring fitted length | 34.5 mm |
| Intake valve fitted load | 13.4 kg (valve closed) |
| Exhaust valve spring free length | 40.09 mm (outer spring) |
37.5 mm (outer spring service limit) | | Exhaust valve spring perpendicularity | 1.8 mm (service limit) |
| Exhaust valve spring fitted length | 34.5 mm |
| Exhaust valve fitted load | 15.6 kg (valve closed) |
Valve Train Specifications Table
| Attribute | Value |
|---|
| Type | DOHC |
| Layout | overhead camshaft |
| Drive type | chain driven |
Camshaft and Timing Specifications Table
| Attribute | Value |
|---|
| Intake cam lobe height | 32.75 mm - 32.85 mm |
32.7 mm (service limit) | | Exhaust cam lobe height | 32.45 mm - 32.55 mm |
32.4 mm (service limit) | | Camshaft run-out | 0.03 mm (service limit) |
Cylinder and Piston Specifications Table
| Attribute | Value |
|---|
| Cylinder bore diameter | 62.00 mm - 62.01 mm (bore) |
62.1 mm (bore service limit) | | Cylinder out of round | 0.07 mm (service limit) |
| Cylinder taper | 0.09 mm (service limit) |
| Piston diameter | 61.960 mm - 61.975 mm (outer) |
| Piston diameter measurment point | 5mm from bottom of skirt |
| Piston pin diameter | 16.991 mm - 17.000 mm |
| Piston pin bore diameter | 17.002 mm - 17.013 mm |
Clutch and Primary Drive Specifications Table
| Attribute | Value |
|---|
| Primary Drive type | Spur gear |
| Reduction ratio | 1.708 : 1 (82/48) |
| Clutch type | Multi-plate, wet |
| Clutch operating system | cable operating |
| Clutch actuation method | cable |
| Clutch lever free play | 10 mm - 15 mm |
| Number of friction plates | 9 |
| Number of plain plates | 8 |
| Friction plate thickness | 2.94 mm - 3.06 mm |
2.8 mm (service limit) |
Transmission Specifications Table
| Attribute | Value |
|---|
| Type | 6 speed, constant mesh |
| Gear ratio | 1st gear = 2.846 : 1 (37/13) |
2nd gear = 1.947 : 1 (37/19) | 3rd gear = 1.545 : 1 (34/22) | 4th gear = 1.333 : 1 (28/21) | 5th gear = 1.190 : 1 (25/21) | 6th gear = 1.074 : 1 (29/27) | | Gear shift operation | Left foot operation |
Final Drive Specifications Table
| Attribute | Value |
|---|
| Final drive | Chain |
| Chain type | 50VA4 |
| Number of chain links | 110 links |
| Length of 10 links | 150 mm |
| Drive chain play | 30 mm |
45 mm (service limit) |
Lubrication Specifications Table
| Attribute | Value |
|---|
| System type | Forced pressure and wet sump |
| Oil capacity | 3.5 litres (dry fill) |
2.7 litres (wet fill, includes filter) | 2.5 litres (wet fill, excludes filter) | | Oil viscosity | 10w/40 |
| Oil pump type | Trochoid type |
| Oil pump rotor tip clearance | 0.03 mm - 0.09 mm |
0.15 mm (service limit) | | Oil pump side clearance | 0.03 mm - 0.08 mm |
0.15 mm (service limit) |
Cooling System Specifications Specifications Table
| Attribute | Value |
|---|
| System type | liquid cooled |
| Coolant system capacity | 1.95 litres |
Fuel System Specifications Table
| Attribute | Value |
|---|
| Fuel type | unleaded 95 RON |
| Fuel tank capacity | 22.0 litres |
| Reserve fuel tank capacity | 3.6 litres |
Carburetion Specifications Table
| Attribute | Value |
|---|
| Idle speed | 1,150 rpm - 1,250 rpm |
| Carburetor type | BSR 33/4 |
| Carburetor manufacturer | MIKUNI |
Ignition System Specifications Table
| Attribute | Value |
|---|
| Type | T.C.I. (Digital) |
| Spark plug type | NGK CR9E |
| Spark plug gap | 0.7 mm |
Front Suspension and Steering Specifications Table
| Attribute | Value |
|---|
| Type | Telescopic fork |
| Front axel travel | 120 mm |
| Recommended front fork oil grade | Fork Oil 10W |
| Oil level | 132 mm (fork fully compressed, sping removed) |
| Oil volume | 465 ml (dry fill) |
| Spring free length | 316.8 mm |
319 mm (service limit) |
Rear Suspension Specifications Table
| Attribute | Value |
|---|
| Type | Swingarm |
| Rear axel travel | 120 mm |
| Rear spring free length | 177 mm |
Front Brake Specifications Table
| Attribute | Value |
|---|
| Front brake type | Hydraulic double disc |
| Front disc diameter | 298 mm |
| Front disc thickness | 4 mm |
| Front disc run-out | 0.2 mm (service limit) |
| Recommended front brake fluid | DOT4 brake and clutch fluid |
| Front master cylinder diameter | 14.0 mm (inner) |
| Front caliper cylinder A diameter | 30.2 mm (inner) |
| Front caliper cylinder B diameter | 27.0 mm (inner) |
Rear Brake Specifications Table
| Attribute | Value |
|---|
| Rear brake type | Hydraulic single disc |
| Rear disc diameter | 245 mm |
| Rear disc thickness | 5 mm |
| Rear disc run-out | 0.15 mm (service limit) |
| Recommended rear brake fluid | DOT4 brake and clutch fluid |
| Rear master cylinder diameter | 12.7 mm (inner) |
| Rear caliper cylinder A diameter | 38.1 mm (inner) |
Wheels and Tyres Specifications Table
| Attribute | Value |
|---|
| Front wheel size | 17 inch |
| Front tyre size | 110/70ZR 17 (54W) |
| Front tyre pressure | 33 psi (cold) |
| Recommended front tyre | Tubeless - Dunlop D207F / Bridgestone BT57F |
| Rear wheel size | 17 inch |
| Rear tyre size | 160/60ZR 17 (69W) |
| Rear tyre pressure | 37 psi (cold) |
| Recommended rear tyre | Tubeless - Dunlop D207J / Bridgestone BT57R |
Electrical Charging Specifications Table
| Attribute | Value |
|---|
| Battery type | GT12B-4 |
| Battery voltage rating | 12 volts DC |
| Battery capacity | 10 ampere hour (Ah) |
Electrical Equipment Specifications Table
| Attribute | Value |
|---|
| Headlight | 12V - 60/55W high/low beam |
| Recommended headlight | Halogen bulb |
| Tail / stop light | 12V - 21/5W x2 |
| Front turn signal light | 12V - 21W x2 |
| Rear turn signal light | 12V - 21W x2 |
| Neutral indicator | 12V - 1.4W |
| Turn signal indicator | 12V - 1.4W |
| High beam indicator | 12V - 1.4W |
| Fuel level indicator | 12V - 1.4W |
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