2002 Yamaha FSZ600 Fazer



2002-2004 Yamaha FZS600 Fazer Full Specifications

Get to know the 2002-2004 Yamaha FZS600 Fazer in exquisite detail with our meticulously crafted motorcycle specifications tables.

Click or tap on a navigation pane below to find your way through our highly detailed, categorised 2002-2004 Yamaha FZS600 Fazer specifications.


Performance Specifications Table

Minimum turing radius2,900 mm

Dimensions Specifications Table

Overall length2,080 mm
Overall width710 mm
Overall height1,180 mm
Wheelbase1,415 mm
Ground clearance130 mm
Wet weight214 kg (fuel and fluids)
Maximum payload183 kg (rider, passenger, luggage and accessories)

Frame Specifications Table

Frame typeDouble cradle
Rake / Caster angle24.0 °
Trail length88.0 mm

Engine Specifications Table

Engine capacity / displacement599 cc
Engine configuration4 cylinder DOHC
ArrangementForward inclined parallel
Bore and Stroke62.0 mm x 49.6mm mm
Compression ratio12.0 : 1
Intake air filtrationDry type element
Electric startyes

Cylinder Head Specifications Table

Cylinder compression244.8 psi
Cylinder head warpage0.05 mm (service limit)
Intake valve seat width0.9 mm - 1.1 mm
1.6 mm (service limit)
Exhaust valve seat width0.9 mm - 1.1 mm
1.6 mm (service limit)

Valves and Springs Specifications Table

Intake valve clearance0.11 mm - 0.2 mm
Intake valve stem diameter3.975 mm - 3.990 mm
3.95 mm (service limit)
Intake valve stem bend0.04 mm (service limit)
Intake valve guide diamater4.000 mm - 4.012 mm (bore)
Intake valve guide diameter4.042 mm (bore service limit)
Intake valve stem to guide clearance0.010 mm - 0.037 mm
0.08 mm (service limit)
Intake valve head thickness0.6mm - 0.8mm mm
0.5 mm (service limit)
Intake valve head diameter23.9 mm - 24.1 mm
Intake valve seat width1.26 mm - 2.40 mm
Exhaust valve clearance0.21 mm - 0.30 mm
Exhaust valve stem diameter3.960 mm - 3.975 mm
3.935 mm (service limit)
Exhaust valve stem bend0.04 mm (service limit)
Exhaust valve guide diameter4.000 mm - 4.012 mm (bore)
4.042 mm (bore service limit)
Exhaust valve stem to guide clearance0.025 mm - 0.052 mm
0.1 mm (service limit)
Exhaust valve head thickness0.6 mm - 0.8 mm
0.5 mm (service limit)
Exhaust valve head diameter20.9 mm - 21.1 mm
Exhaust valve seat width1.56 mm - 2.40 mm
Intake valve spring free length40.09 mm (outer spring)
37.5 mm (outer spring service limit)
Intake valve spring perpendicularity2.5 mm (service limit)
Intake valve spring fitted length34.5 mm
Intake valve fitted load13.4 kg (valve closed)
Exhaust valve spring free length40.09 mm (outer spring)
37.5 mm (outer spring service limit)
Exhaust valve spring perpendicularity1.8 mm (service limit)
Exhaust valve spring fitted length34.5 mm
Exhaust valve fitted load15.6 kg (valve closed)

Valve Train Specifications Table

Layoutoverhead camshaft
Drive typechain driven

Camshaft and Timing Specifications Table

Intake cam lobe height32.75 mm - 32.85 mm
32.7 mm (service limit)
Exhaust cam lobe height32.45 mm - 32.55 mm
32.4 mm (service limit)
Camshaft run-out0.03 mm (service limit)

Cylinder and Piston Specifications Table

Cylinder bore diameter62.00 mm - 62.01 mm (bore)
62.1 mm (bore service limit)
Cylinder out of round0.07 mm (service limit)
Cylinder taper0.09 mm (service limit)
Piston diameter61.960 mm - 61.975 mm (outer)
Piston diameter measurment point5mm from bottom of skirt
Piston pin diameter16.991 mm - 17.000 mm
Piston pin bore diameter17.002 mm - 17.013 mm

Clutch and Primary Drive Specifications Table

Primary Drive typeSpur gear
Reduction ratio1.708 : 1 (82/48)
Clutch typeMulti-plate, wet
Clutch operating systemcable operating
Clutch actuation methodcable
Clutch lever free play10 mm - 15 mm
Number of friction plates9
Number of plain plates8
Friction plate thickness2.94 mm - 3.06 mm
2.8 mm (service limit)

Transmission Specifications Table

Type6 speed, constant mesh
Gear ratio1st gear = 2.846 : 1 (37/13)
2nd gear = 1.947 : 1 (37/19)
3rd gear = 1.545 : 1 (34/22)
4th gear = 1.333 : 1 (28/21)
5th gear = 1.190 : 1 (25/21)
6th gear = 1.074 : 1 (29/27)
Gear shift operationLeft foot operation

Final Drive Specifications Table

Final driveChain
Chain type50VA4
Number of chain links110 links
Length of 10 links150 mm
Drive chain play30 mm
45 mm (service limit)

Lubrication Specifications Table

System typeForced pressure and wet sump
Oil capacity3.5 litres (dry fill)
2.7 litres (wet fill, includes filter)
2.5 litres (wet fill, excludes filter)
Oil viscosity10w/40
Oil pump typeTrochoid type
Oil pump rotor tip clearance0.03 mm - 0.09 mm
0.15 mm (service limit)
Oil pump side clearance0.03 mm - 0.08 mm
0.15 mm (service limit)

Cooling System Specifications Specifications Table

System typeliquid cooled
Coolant system capacity1.95 litres

Fuel System Specifications Table

Fuel typeunleaded 95 RON
Fuel tank capacity22.0 litres
Reserve fuel tank capacity3.6 litres

Carburetion Specifications Table

Idle speed1,150 rpm - 1,250 rpm
Carburetor typeBSR 33/4
Carburetor manufacturerMIKUNI

Ignition System Specifications Table

TypeT.C.I. (Digital)
Spark plug typeNGK CR9E
Spark plug gap0.7 mm

Front Suspension and Steering Specifications Table

TypeTelescopic fork
Front axel travel120 mm
Recommended front fork oil gradeFork Oil 10W
Oil level132 mm (fork fully compressed, sping removed)
Oil volume465 ml (dry fill)
Spring free length316.8 mm
319 mm (service limit)

Rear Suspension Specifications Table

Rear axel travel120 mm
Rear spring free length177 mm

Front Brake Specifications Table

Front brake typeHydraulic double disc
Front disc diameter298 mm
Front disc thickness4 mm
Front disc run-out0.2 mm (service limit)
Recommended front brake fluidDOT4 brake and clutch fluid
Front master cylinder diameter14.0 mm (inner)
Front caliper cylinder A diameter30.2 mm (inner)
Front caliper cylinder B diameter27.0 mm (inner)

Rear Brake Specifications Table

Rear brake typeHydraulic single disc
Rear disc diameter245 mm
Rear disc thickness5 mm
Rear disc run-out0.15 mm (service limit)
Recommended rear brake fluidDOT4 brake and clutch fluid
Rear master cylinder diameter12.7 mm (inner)
Rear caliper cylinder A diameter38.1 mm (inner)

Wheels and Tyres Specifications Table

Front wheel size17 inch
Front tyre size110/70ZR 17 (54W)
Front tyre pressure33 psi (cold)
Recommended front tyreTubeless - Dunlop D207F / Bridgestone BT57F
Rear wheel size17 inch
Rear tyre size160/60ZR 17 (69W)
Rear tyre pressure37 psi (cold)
Recommended rear tyreTubeless - Dunlop D207J / Bridgestone BT57R

Electrical Charging Specifications Table

Battery typeGT12B-4
Battery voltage rating12 volts DC
Battery capacity10 ampere hour (Ah)

Electrical Equipment Specifications Table

Headlight12V - 60/55W high/low beam
Recommended headlightHalogen bulb
Tail / stop light12V - 21/5W x2
Front turn signal light12V - 21W x2
Rear turn signal light12V - 21W x2
Neutral indicator12V - 1.4W
Turn signal indicator12V - 1.4W
High beam indicator12V - 1.4W
Fuel level indicator12V - 1.4W


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